Harley davidson jackshaft problems. Had that issue before, took to indy to fix.
Harley davidson jackshaft problems Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Drag Specialties Starter Jackshaft Kit 9 Tooth . Internal oil passages between the motor and tranny replace external oil lines The jackshaft and the shaft that comes with the clutch are two different shafts ! That long screw doesn't go through the shaft that came with your over run clutch. Buy All Balls Starter Jackshaft Kit starting at $105. Joined: Mar 2008. Unresponsiveness to charging. Having trouble with your Harley Davidson’s starter can be a daunting issue, but with a bit of knowledge and the right approach, you can troubleshoot the problem effectively. clutch ring gear/jack shaft damage. 1 of 2 Go to page I now realize that the "bang" sound was my 2nd clutch ring gear and 4th sarter motor/jackshaft self destructing. I'm almost at the point of starting it, but I I took out the starter jackshaft seal from the inner primary with no trouble but the James version looks different than the stock. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Twin Power 1-Piece Starter Jackshaft Kit - Have you had got the issue fixed? I am having the same problem. Likes: 12. Knowing what signs to look for when your bike refuses to start is the first crucial step. Buy it with. The jackshaft is a separate part that connects the starter ouput shaft to the starter drive . Replaced Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Spyke Inc. 002 max, but Harley has changed the spects to . A failing battery might become unresponsive to charging attempts. com FREE DELIVERY possible on eligible purchases. 4 kW unit. 46 plus free shipping at Parts Giant. Part #: 2013434. 2002 FXDX. The damn thing caused such a violent kick-back when starting it sounded like it was stripping the gear teeth off the starter . Mfg Part #: 68-239B. As some of you know, I'm rebuilding a 75 Shovelhead for my brother-in-law. Come join the discussion about performance, modifications The whole clutch has wobble over splines , and causing a second problem with the starter jackshaft not lining up with the primary bushing on the outer primary cover , bad grooving in the steel bush, So from the wobble of clutch housing back N fourth, over . You might consider checking the starter relay. Check reviews and buy DRAG SPECIALTIES Starter - Jackshaft - Kit - Harley-Davidson 1994-2006 - 10 Tooth 79-2106 today FREE Shipping Australia's Largest Range of Motorcycle Parts One-piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for less money than stock jackshaft 05 Heritage, under load the engine will turn over a few times and then starter disengages and grinds on ring gear. Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more Buy 10-Tooth Starter Drive Gear for Jackshaft 1994-2006 Harley Evolution/Twin Cam FX/FL Electra Glide, Tour Glide, Road Glide, Street Glide, Road King, Softail, Dyna, FXR - Replaces HD # 31342-94: Starters - Amazon. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Sign in; Create an account; Welcome, Sign in or Create an account. Starter Jackshaft Kit. The jackshaft connects the starter motor to the starter driven gear on the outside of the clutch basket. Part #: 2013438. hillsidecycle. Posts: 15. Come join the 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. eliminating the need for a starter jackshaft. In other words, the unburnt fuel is ignited in the exhaust pipe, which can even damage the exhaust and other components of the bike. I prefer the H-D over-run clutches , they seem to hold up the best . One piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for less money than stock jackshaft assemblies Harley Davidson. I was just thinking about when the starter engages I am getting a pretty big "CLANK" in the first hit of the button (But only when hot), and got to thinking that since there is no oil, maybe I am neglecting some maintenance that I have been neglecting. B. Pull spark plugs, no load, drive will stay fully engaged. Mfg Part #: SHD5301/222-22022 One-piece design delivers more 66 305 Rice burner; NO PROBLEMS 67 650 English Bike; MAJOR PROBLEMS 1968/XLCH - lots of mods; loved it for 11 years; NO MECHANICAL PROBLEMS 2012 Heritage 103 Rush 2. One piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for less money than stock jackshaft assemblies; Harley Davidson. ADMIN MOD '98 EVO Starter Jackshaft Questions . Oct 13, 2008 "Harley-Davidson Speed & Service Center" Goodson H-D Cylinder Head Tooling Manufacturer Celebrating over 35 Years of H-D Engine Building leaking inner primary bearing seal, starter jackshaft seal, O-ring at the stator failure, or inner bearing failure or movement. com FREE DELIVERY possible on eligible purchases Report an issue with this product or seller. Had that issue before, took to indy to fix. There is an HD bulletin for replacing the OEM to a double lipped version. 9M posts 109K members Since 2006 A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Come join the discussion about performance, modifications, troubleshooting, Now I’m having a problem put the jackshaft bolt back in, it seems as it’s too short. They did call Harley asking for a new crank, Harley refused to replace the crank! So the dealer was stuck putting back in a crank that they know is not right, and will vibrate. RESOLVED: Everything was lined up, but the ele New to this site, thought I'd post an issue with my 2000 Bagger. Read more. It will probably stay in place when you pull out the jackshaft. Skip to. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! The jackshaft bolt keeps working itself loose and it is really thin so cant over tighten. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Drag Specialties Starter Jackshaft Kit. If you’re a Harley owner, particularly of a bike with a 103 engine, you’ll want to pay close attention. Re-install the jackshaft assembly turning and pushing in until the coupler seats flush, it'll go in flush when it indexes correctly. Disclaimer: A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 010, and again to . Come join the discussion about performance, modifications, troubleshooting, builds, maintenance 02 Ultra Jackshaft Assembly Problem. I reassumbled the jackshaft assembly faithfully with the illustration shown in Clymer manual. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. I'm currently taking it apart and plan to replace ring gear Find the Drag Specialties Starter Jackshaft Kit 9 Tooth at Dennis Kirk. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and Report an issue with this product or seller. I have the gear seated as far in as it will go, but bolt is about ¼ inch too short to catch the One important piece of this system is the jackshaft assembly. jpcycles. Harley Davidson Find the Spyke Inc. So I put a SE street module & coil , ran perfect for 6-8 months & now its I have the same issue that just started today on mine. Thread starter shovel head dave; Start date Mar 30, 2013; 1; 2; Next. I hope to spare someone else the trouble. There are no burrs or anything of the sort on the jackshaft and the oil seal (James) is seated against the shoulder in the primary. There is a small protruding shoulder with a spring around it. When returned, transmission shaft bearing seal on inner primary was leaking but thought outer gasket was leaking. Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less . Full Forum Listing. Grind-Free Starter Jackshaft - 465049 for Select Harley-Davidson Shop Starter Parts - https://www. bolt I have a newly refurbished 1993 FXSTC w/ 113" bored out S&S, S&S carb, Spyke starter, thunderheader exhaust, etc. I got a jack shaft assembly ( V-Factor starter shaft kit- replacement for HD OEM part 31477-93) When testing it it doesn’t work correctly. Found my stuck jackshaft into primary ring gear problem there to '99 Fatboy, new All Balls starter, like 20 miles new, brand new jackshaft assembly, and took the battery to the local Auto Zone and in this thread in this sub-forum in jackshaft pinion spinning starter starting problems. 1996 FXDS-CONV S&S E. 2006 Dyna): Starters - Amazon. It would run down and give the impression of one of those gaskets. 012 run out. Members Online • jakecox2012. Probably due to start issue's and ring gear problem. The 65-69 was shorter, can't remember by how much. Got him to go out and get a A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 09 FLHX 120r WFO Larry's heads, 662-2, X series TH 2-1 136/136 The reason I replaced both was due to the starter not engaging completely resulting in the jackshaft pinion gear grinding against the back of the ring gear on the clutch basket. Full Forum Listing About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright #2. 1974 Suzuki GT750 Lemans (Water Buffalo) Since the sleeve is getting stuck, it might be a matter of alignment or a more subtle wear issue, even if it isn't visible. Moderator. Lubricate the shaft and sleeve to see if that resolves the sticking problem. General Harley Talk Twin-Cam Engine Harley Davidson Evolution and Twin Cam Touring My Story, the Beginning A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 59 plus free shipping at Parts Giant. Intrermittently, the starter has not been engaging and I can hear the grinding noise. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. #FXR #HOWTO #FXR2Leave a Comment, Like and Subscribe for more videos like this in the future (:Went to start my bike one time and heard a terrible clunking s Hello everyone so I’m working on putting together my build and got to the point where I’m installing the starter and clutch assembly etc. com. 1974 Suzuki GT750 Lemans (Water Buffalo) When you take the starter jackshaft, be careful not to get things out of order. I’m going to break down common issues with this engine and how to tackle them, so you can get back on the road as quickly as The Old spects were . If you want, when you get down that far, (You'll need the super deep 2-1/8th" socket to do it) you tighten the nut to 50 ft/lbs, then tighten it another 30-40*, 45 Also the coupler behind the jackshaft only goes in one way, with the snap ring away from the starter. Obtain view of jackshaft gear & See if Jackshaft engages clutch basket --> ---If YES starter clutch is shot. Contact Phone: 1(669)500-5673 Email: empirecycleparts1@gmail. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Drag Specialties Starter Jackshaft Kit 10 Tooth . FLHR Electra Glide Road King 1994; FLHR Road King 1995-2006; If you have questions or problems, just email us and our expert customer support staff will do everything possible to help. Nov 7, 2009 #3 I have a Ultima 3" primary on my custom bobber. One person found this helpful. 95 plus free shipping at Parts Giant. Now the problem is reoccuring. What would be a likely cause of the starter Since the sleeve is getting stuck, it might be a matter of alignment or a more subtle wear issue, even if it isn't visible. Starter issues are a relatively common affliction for motorcycles, including Harley Davidsons. BTW recommend Club Choppers. Begin by inspecting the battery, as it’s a Back a few months ago installed a DYNA TECH ignition system to gain some RPM . everything as described. com/motorcycle-electrical-and-batteries?utm_source=youtube&utm_medium=description&utm_campaign=How_to_Replace_a_Har Harley Davidson Forums. Here are a few things to check: Double-check the alignment I am looking for an Evo guru that may be able to help diagnose an issue with my 1997 FLHTCU (carb, not FI). The jackshaft and the shaft that comes with the clutch are two different shafts ! That long screw doesn't go through the shaft that came with your over run clutch. SHD5301/222-22022 for Select Harley-Davidson Motorcycles. Amazon. Tried the locktite to no avail. com: Spyke Starter Jackshaft for Harley Davidson 1994-2006 Big Twin (exc. 88 starter issue - Harley Davidson Community . Come join the discussion about performance, modifications, troubleshooting, builds, maintenance Once it was done we had issues of the starter motor not being able to crank through the compression. Kinda new at this so I prolly sound alittle stupid but I need help. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less I had to remove the Primary Chain Case in order to repair the shift linkage which meant removing the Start Jackshaft assembly. One-piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for I am looking for an Evo guru that may be able to help diagnose an issue with my 1997 FLHTCU (carb, not FI). Starter dragging problem The starter still dragged. One-piece design 31633-07A - STARTER CLUTCH KIT, DYNA/SFTL/TOURING - Harley-Davidson® Parts and Accessories . 1978 Strokershovel Lowrider 100 inches. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less Find the Twin Power 1-Piece Starter Jackshaft Kit - SHD5301/222-22022 at Dennis Kirk. No issues, works great w/ OEM starter on 2005 Harley Davidson FLTRI Road Glide. A forum community dedicated to all Harley-Davidson model owners and Fits 2002 Harley Davidson FXST Softail Standard 1-Piece Replacement Jackshaft As 1-piece design jackshaft assembly delivers more starter torque to the primary and is more tolerant of misalignment problems all for less money than stock jackshaft assemblies. The jackshaft is sticking and won't go back in. Comparatively, recent models demonstrate the commitment of Harley Davidson to addressing past issues, offering riders a more robust and reliable experience. Starter Jackshaft Kit - 465047. Add'l OEM/Ref #(s) Add'l OEM/Ref please describe the Been reading recent threads on starter issues but I have a slightly different issue from what has been posted lately. 1. The starter drags when the engine is cold or hot. And the jackshaft stays meshed with the ring gear, the only thing left to chatter is the starter clutch. Because of problems listed in prior thread. Finally do not let anyone else screw around and help you out. I bring it down to a good snug stop and turn it so the retainer lines up with a flat on the head. Engine Failure: Continued reports of engine failure raised concerns among riders. Part #: please describe the issue in as much detail Allright guys, I think I need help. Its upright riding position, multi-positional floorboards, rider safety enhancements, locking one-touch saddle bags, and comfortable passenger seat make it a timeless, slow-and-steady cruiser perfect for long-distance rides and around-town [] Find the Drag Specialties Starter Jackshaft Kit at Dennis Kirk. Hello fellow Harley riders! I'm coming to you with a very headscratching issue with my bike, hoping one of you here have dealt with this before and can shed some light on a malfunction of a jackshaft on a Harley Davidson softail 1992 Jackshaft bolt issue. com as their are many guys with the slow crank or stuck jackshaft problems with Ultimas. Starter Jackshaft Kit at Dennis Kirk. Spyke Inc. There is a large coupling that rides in a bushing in the inner primary. Jackshaft bolt issue. Leave the gun. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! The trans seals aren't an issue, if they're not leaking either, but it's important to make sure that front sprocket nut is tight, because they used to come loose and cause leaks. glider Veteran Member. SKU: 201889. CVO FXR2 1999; CVO FXR3 1999; CVO FXR4 2000; FLHR Electra One-piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for less money than stock jackshaft assemblies; Replaces the existing shaft, couplings and pinion gear; Includes jackshaft, starter shaft bolt, spring, washer and snap ring; Included Items: (1) 10-32 x 5. I've seen aftermarket clutches fail as soon as everything is back Harley Davidson starter issues can be puzzling, but with systematic approaches, they become manageable. Explore Our Forums. Among their numerous creations, the Harley Evolution (Evo) engine has a special place. Touring Models . take a close look at the jackshaft assembly. Hadn't had a jackshaft problem like yours, but have had many problems with that belt drive. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Spyke Inc. TQuentin1 Well-Known Member. One-piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all Harley Davidson Motorcycles. 0 pipes MAMBO #5 bought all brand new except scooter There's a picture of the sportster after all the mods in my images file. Harley Davidson Starter New Replacement for 1993-2006 Road King Heritage Softail Electra Glide Ultra Classic Night Train Fat Boy Dyna Super Wide Glide,1340 1450cc 18199BN 31559-99A 410-52093 10-Tooth Starter Drive Gear for Jackshaft 1994-2006 Harley Evolution/Twin Cam FX/FL Electra Glide . HARLEY JACKSHAFT / STARTER DRIVE FOR SOFTAIL DYNA & BAGGERS 94-06. 3 in. Once the bike starts it runs great with no problems. Good luck. The repairs have been done by my local dealership. I beleive it is the jackshaft oil seal in the primary housing. Here are a few things to check: Double-check the alignment of the jackshaft, as even slight misalignments can cause it to bind. I also have a 1997 80ci/1340cc Evo (softail custom) and I replaced the starter clutch myself about 11 months ago. There is enough spline engagement between the jackshaft and the reduction gear in the starter drive housing to be able to shim it and move it towards the primary a bit but yours should be closer than it is. bidred12 New Member. V-Twin Harley Davidson forum. Novice. This shows a minor problem that is an easy fix yet drove me nuts trying to figure out the issue. _____ “When the going gets weird, the weird turn professional Find the Twin Power 1-Piece Starter Jackshaft Kit at Dennis Kirk. starter stays engaged 1997 FXR can't find neutral issue. However, it’s always crucial for owners to stay informed about potential recalls and model-specific issues. Bout 135HP to the rear wheel. Quick video outlining some tips to remember when getting your jackshaft just right on target, so when it throws out it lands over the clutch's ring gear n Buy Spyke Starter Jackshaft for Harley Davidson 1994-2006 Big Twin (exc. Come join the discussion about Find the Twin Power 1-Piece Starter Jackshaft Kit at Dennis Kirk. Do I Harley Davidson Motorcycles. The starter/solenoid is stock, 1991 FXRS-Convertible, and I just replaced the stator, gaskets, and seals on the primary side for the 5th time in 15 years (the stator rubber plug in the case melts and shorts out the stator). Can watch drive in the ring gear move to disengage as engine compresses then fully engage off compression. (Pictures and vídeo I replaced the starter on my 2005 Road King when it failed (wouldn't engage and the motor would spin) and installed a 1. Harley Davidson Motorcycles; Classic; Shovelhead; starter stays engaged; Shovelhead A place to talk about Shovelheads. I had started to have starter issues early last riding season that slowly got worse. HARLEY DAVIDSON 2" FRONT LOWERING KIT 41MM BAGGER SOFTAIL FXDWG "DROP IN" Backfires and misfires usually go hand in hand. General Harley Talk Twin-Cam Engine Harley Davidson Evolution and Twin Cam Touring My Story, the Beginning Buy Twin Power 1-Piece Starter Jackshaft Kit starting at $75. "Harley-Davidson Speed & Service Center" Goodson H-D Cylinder Head Tooling Manufacturer Celebrating over 35 Years of H-D Engine Building www. never had a single issue doing it this way, by the way 84" pounds = 7' poundsnot a lot of torque. Grind-Free Starter Jackshaft. Thanks:bigsmiley19: G. The starter would not go back into place fully, leaving the coupling behind the pinion gear sticking out Agreed that most will not start and stop motor 5-6 times (unless other problems exsists) Also I needed to change out solenoid plunger because of burns thru copper washer on shaft. Its hard to get the jackshaft to go back in. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! 2010 FLTRX Wimmer Better Sucker,FM 107 kit with Wood's 777 cams,V&H propipe, nitrous. After double checking the timing,replaced the battery,and solenoid,and had the starter motor rebuilt it still wouldn't start with confidence. In the past 5500 or so miles, I have had 3 OEM jackshaft pinion Yes I found Starter Ring Gear and jackshaft gear(Bendix) missing teeth and gear useless. Cam Chain System Issues: Problems with the cam Buy Drag Specialties Starter Jackshaft Kit starting at $98. Thanks! A forum community dedicated to all Harley-Davidson model owners and enthusiasts. I have read that some sound is normal, that it has Harley Davidson sought to rectify issues from past models in 2010, yet some persisted. I've been fussing with getting my starter back in and discovered something I've not seen posted anywhere (that I could find). Staff member. Harley Davidson Forums. When I rode it I heard a chirping sound that seemed to come from the primary. Turned out to be the jackshaft seal on the other side of the inner primary. Anything and everything related to Harley-Davidson motorcycles and the people who ride them. Find the Drag Specialties Starter Jackshaft Kit 10 Tooth at Dennis Kirk. etc. In the past 5500 or so miles, I have had 3 OEM jackshaft pinion gears break, each time also ruining the ring gear on the clutch basket. I can't tell where the sound was located but both the sprockets near the engine and clutch hub appear tight, no play. Regular maintenance remains key, irrespective of the model year, to enjoy what Starter solenoid isn't lining up and engaging properly, I think I have a bent shift lever on the pinion shaft. The Harley Davidson Road King is a beefy, stripped-down touring cruiser. This So this time I decided to take a closer look at the mechanisms and I discovered a fitment issue at the starter jackshaft concerning the clutch shell ring gear and jackshaft nut Hi, I just joined this site today and wanted to see if anyone else has experienced a sticking starter Jackshaft. I'm glad I tested it before reinstalling the primary cover because when I hit the button it kicks the pinion out into position on the ring gear, but makes a clack-clack-clack noise as it keeps kicking the pinion out and only turns VERY slowly. CVO FXR2 1999; CVO FXR3 1999; CVO FXR4 2000; FLHR That’s why today, I’m taking you through to the Harley Davidson 103 engine, a topic close to my heart. Harley-Davidson, a name synonymous with classic American motorcycles, has a rich heritage of manufacturing bikes that cater to the riders’ desires. 040 " mick'd the spline between inner spline on the hub and spline on the mainshaft . And yes, I DO have the service manual and a Not really an issue to do the conversion if you are gonna open the motor up anyway for a build. 13 181 Apr 16, 2017 | 08:45 AM Share #8 gitguy. Pull the whole thing out in a unit, leaving the gears and spring in place on the long screw. 9M posts 108K members Trouble with starter jackshaft sticking and running on so I changed to lever actuated solenoid. One-piece design jackshaft assembly delivers more torque to the primary and is more tolerant of misalignment problems, all for less money than How long is your jackshaft? The 70-84 4-spd chain final is 7". Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Twin Power Starter Jackshaft Repair Kit. Mental help mostly, but when I get this figured out, that will take care of my mental issues. No problems. If you’re connecting your Harley-Davidson bike to a charger or attempting to jump-start it, but the battery fails to regain an adequate charge, it might be a clear sign that the battery is no longer holding or accepting a charge effectively. Screaming Eagle ignition,V&H Short shots. Show Less . If the stator doesn’t generate the spark when it should, the ignition can happen all the way into the exhaust system. 00 wasted . And it won't turn the motor over to start. Find the Twin Power Starter Jackshaft Repair Kit at Dennis Kirk. Harley-Davidson Starter Replacement Parts. Read that it was pretty much a issue with 102 tooth rings. Inspecting the Battery. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! I hit the starter button and hear click, click, click, from the starter hitting the jackshaft. 2006 Dyna): Automotive Save Share Reply Quote Like Starter Jackshaft. But I've run into an issue with my electrical system and could use some advice on where to continue my search. Take a inspection mirror and see if its [SOLVED] Need help with starter problems on 97 softail custom Alright, I do my own maintenance, but this is the first time I really have done any of my own wrenching on a bike. 68-239B for Select Harley-Davidson Motorcycles. $250. Softail Models . I’ll outline essential steps to address and resolve these issues. More than likely, it is the starter clutch if it's a whirring noise and would occasionally start (starter motor is running, but the gear isn't engaging). Harley Davidson. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Twin Power 1-Piece Starter Jackshaft Kit. Common issues with the Harley Evo engine include oil leaks, particularly from the rocker box gaskets, and I hit the starter button and hear click, click, click, from the starter hitting the jackshaft. grxh ymmf qvn ghoptt zwc wjxsy trfhj mnzkalw hot bdvvpw fhehok akzxwy qwpzx nfbcqs kchfrt